Turning & Blanking

Complete CNC set-up in order to carry out operations such as milling, drilling, tapping and hard and soft part turning for components up to 1600 mm in diameter

• Vertical Turning and Machining Centres
• Vertical Turning Lathes
• Horizontal Turning Lathes
• Vertical Machining Centres
• Radial Drilling Machines
• Facing & Centring Machines

Teeth Cutting

CNC Hobbing set up for components up to 35 Module and 1600 mm in diameter, with
internal teeth cutting capability between 500-1000 mm

• Hofler/Klingelnberg HF600
• Klingelnberg HF 1250L

Heat Treatment

• In-house heat treatment facility with furnaces capable of carrying out hardening, tempering and carburizing processes. Our furnaces are equipped to handle components up to 1200 mm in diameter and 1600 mm in length.
• Pit-type furnaces
• Tempering Furnace
• Muffle Furnace
• Washing Machine Tank
• Oil Quenching Tank
• Normalizing furnaces
• Shot blasting & Shot Peening

Hard Finish Machining

CNC & conventional set up for hard finishing/post heat treatment operations such as bore grinding, face grinding and hard part turning for components up to 1200 mm in diameter

• DVS/Pittler UGrind – for pinions & shafts up to 350 mm in diameter
• CNC Bore & Face Grinders – for large gearwheels up to 1200 mm in diameter
• Cylindrical Grinders

Gear Grinding

CNC Gear Grinding set up adequate for single ribbed profile grinding of teeth capable of
grinding components up to 1500 mm in diameter, 35 in module & DIN 4 in terms of quality class. Internal grinding available from 500-100 mm in diameter

• Hofler Rapid 800
• Hofler Helix 400
• Klingelnberg Rapid 1250K